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Full Auto Wick Inserting Machine For Candle Making Production Line With Automatic Positioning System
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This machine is customized for cutting and gluing coated cotton wicks into the glass or jar.
* It is full automatic which can insert one or two three four pieces wicks into the glass. It can be equipped with your full automatic candle production line
*3 in one functions: clip wick tab and cut wick, melt solid glue and spray glue to tab, servo system position jar center automatically.
The wick length can be adjusted on the touch screen, jar shape can be round square etc.
What it can help with our candle making:
1. Save labor cost
2. Meet high production requirements
The routine maintenance is just keep the sustainer holder and glue melter filled every half an hour.
Product Advantage
1. **PLC Intelligent Control System, Leading Industry Precision**
As the core technical support of the fully automatic core gluing machine, the equipment is equipped with an imported PLC control system and a 10.1-inch high-definition touch screen, enabling visual parameter setting and real-time monitoring. The glue volume control error is ≤±0.1mm, and the core bonding alignment accuracy reaches 0.05mm, which is 60% higher than that of traditional semi-automatic equipment. This effectively avoids problems such as uneven glue application and bonding deviation caused by manual operation, ensuring the consistency of each batch of products.
2. **Integrated Multi-Process Operation, 3X+ Production Efficiency Improvement**
The equipment integrates four core processes: automatic feeding, intelligent gluing, pressure bonding, and automatic cutting, with no need for manual intervention in the middle. A single device can process 80-120 core parts per hour, which is more than 3 times higher than the efficiency of manual assembly lines (25-30 pieces per hour). At the same time, it supports 24/7 continuous operation, with an annual production capacity of over 100,000 pieces, significantly shortening the enterprise's production cycle.
3. **Multi-Material Compatible Design, Adapting to Full-Scenario Production Needs**
The fully automatic core gluing machine breaks through the material limitations of traditional equipment and can be compatible with various materials such as paper cores, plastic cores, and composite fiber cores. The applicable core diameter range is 50-300mm, and the thickness range is 2-15mm. By quickly changing molds (mold change time ≤10 minutes), it can meet the production of different specifications of products in packaging, textile, printing and other industries, and the equipment utilization rate is increased to over 90%.
4. **Dual Safety Protection, Ensuring Zero Production Accidents**
The equipment is equipped with an infrared photoelectric protection device and an emergency stop system. When a human body or foreign object enters the working area, the equipment can automatically stop within 0.02 seconds. At the same time, a closed glue tank design is adopted to avoid glue volatilization pollution and personal contact injury. Up to now, all put-in-use equipment has achieved "zero safety accidents" operation, complying with the ISO 45001 occupational health and safety management system standards.
5. **Energy-Saving and Consumption-Reducing Design, Saving Over 50,000 RMB in Annual Costs**
Adopting a servo motor drive system, the energy consumption is 35% lower than that of traditional asynchronous motors, and the daily power consumption of a single device is only 8-10 kWh. The glue circuit circulation system can recycle the remaining glue, with a glue utilization rate of over 95%, reducing glue waste by 30%. Calculated based on a single device operating 300 days a year, it can help enterprises save more than 50,000 RMB in electricity and consumable costs, contributing to green production.
6. **Remote O&M + Lifetime After-Sales Service, Reducing Equipment Management Difficulty**
The equipment supports 4G/WiFi remote data transmission, allowing the technical team to monitor the equipment operation status in real time and troubleshoot more than 80% of common faults remotely, avoiding production losses caused by downtime. At the same time, it provides "1-year free warranty + lifetime maintenance" service, with 20 after-sales service outlets across the country. It promises a 24-hour response and on-site maintenance within 48 hours, and the average mean time between failures (MTBF) of the equipment reaches more than 5,000 hours.
TECHNICAL PARAMETER
Name
Wick Centering Machine
Model
YD-AWI-1
Power Supply
380V,60HZ,3phase also can be customzie make
Power
6KW
Function
Automatic wick cutting,wick gluing,wick centering
Working Principle
Electric and Pneumatic type
Speed
4500pcs/min(demand on the length)
Suitable Wick Tabe Size
12.5MM,14MM,16MM,20MM etc.
Suitable Container Size
30-150MM Accept customize made
Suitable Gluing Length
40-150MM(standard)Accept customize made
Suitable container shape
Round Shape (standard)Accept customize make
Machine Size
4500*1200*1800MM
Weight
300KG
FAQ
1. **Q: Can the machine use food-grade glue for candle wick cores?**
A: Yes. It’s compatible with food-grade, low-VOC glues. The closed glue tank keeps glue clean, meeting safety standards for candles used in food-related scenes like restaurants.
2. **Q: How long does it take to train workers to operate the machine?**
A: Usually 1-2 days. The 10.1-inch touchscreen with simple interfaces and preset parameters makes operation easy. We also provide a user manual and online guidance.
3. **Q: What if the machine breaks down during batch production?**
A: We offer 24-hour after-sales response. Our 20 national service can send technicians within 48 hours. Remote troubleshooting fixes 80% of issues to minimize downtime.
This machine is customized for cutting and gluing coated cotton wicks into the glass or jar.
* It is full automatic which can insert one or two three four pieces wicks into the glass. It can be equipped with your full automatic candle production line
*3 in one functions: clip wick tab and cut wick, melt solid glue and spray glue to tab, servo system position jar center automatically.
The wick length can be adjusted on the touch screen, jar shape can be round square etc.
What it can help with our candle making:
1. Save labor cost
2. Meet high production requirements
The routine maintenance is just keep the sustainer holder and glue melter filled every half an hour.
Product Advantage
1. **PLC Intelligent Control System, Leading Industry Precision**
As the core technical support of the fully automatic core gluing machine, the equipment is equipped with an imported PLC control system and a 10.1-inch high-definition touch screen, enabling visual parameter setting and real-time monitoring. The glue volume control error is ≤±0.1mm, and the core bonding alignment accuracy reaches 0.05mm, which is 60% higher than that of traditional semi-automatic equipment. This effectively avoids problems such as uneven glue application and bonding deviation caused by manual operation, ensuring the consistency of each batch of products.
2. **Integrated Multi-Process Operation, 3X+ Production Efficiency Improvement**
The equipment integrates four core processes: automatic feeding, intelligent gluing, pressure bonding, and automatic cutting, with no need for manual intervention in the middle. A single device can process 80-120 core parts per hour, which is more than 3 times higher than the efficiency of manual assembly lines (25-30 pieces per hour). At the same time, it supports 24/7 continuous operation, with an annual production capacity of over 100,000 pieces, significantly shortening the enterprise's production cycle.
3. **Multi-Material Compatible Design, Adapting to Full-Scenario Production Needs**
The fully automatic core gluing machine breaks through the material limitations of traditional equipment and can be compatible with various materials such as paper cores, plastic cores, and composite fiber cores. The applicable core diameter range is 50-300mm, and the thickness range is 2-15mm. By quickly changing molds (mold change time ≤10 minutes), it can meet the production of different specifications of products in packaging, textile, printing and other industries, and the equipment utilization rate is increased to over 90%.
4. **Dual Safety Protection, Ensuring Zero Production Accidents**
The equipment is equipped with an infrared photoelectric protection device and an emergency stop system. When a human body or foreign object enters the working area, the equipment can automatically stop within 0.02 seconds. At the same time, a closed glue tank design is adopted to avoid glue volatilization pollution and personal contact injury. Up to now, all put-in-use equipment has achieved "zero safety accidents" operation, complying with the ISO 45001 occupational health and safety management system standards.
5. **Energy-Saving and Consumption-Reducing Design, Saving Over 50,000 RMB in Annual Costs**
Adopting a servo motor drive system, the energy consumption is 35% lower than that of traditional asynchronous motors, and the daily power consumption of a single device is only 8-10 kWh. The glue circuit circulation system can recycle the remaining glue, with a glue utilization rate of over 95%, reducing glue waste by 30%. Calculated based on a single device operating 300 days a year, it can help enterprises save more than 50,000 RMB in electricity and consumable costs, contributing to green production.
6. **Remote O&M + Lifetime After-Sales Service, Reducing Equipment Management Difficulty**
The equipment supports 4G/WiFi remote data transmission, allowing the technical team to monitor the equipment operation status in real time and troubleshoot more than 80% of common faults remotely, avoiding production losses caused by downtime. At the same time, it provides "1-year free warranty + lifetime maintenance" service, with 20 after-sales service outlets across the country. It promises a 24-hour response and on-site maintenance within 48 hours, and the average mean time between failures (MTBF) of the equipment reaches more than 5,000 hours.
TECHNICAL PARAMETER
Name
Wick Centering Machine
Model
YD-AWI-1
Power Supply
380V,60HZ,3phase also can be customzie make
Power
6KW
Function
Automatic wick cutting,wick gluing,wick centering
Working Principle
Electric and Pneumatic type
Speed
4500pcs/min(demand on the length)
Suitable Wick Tabe Size
12.5MM,14MM,16MM,20MM etc.
Suitable Container Size
30-150MM Accept customize made
Suitable Gluing Length
40-150MM(standard)Accept customize made
Suitable container shape
Round Shape (standard)Accept customize make
Machine Size
4500*1200*1800MM
Weight
300KG
FAQ
1. **Q: Can the machine use food-grade glue for candle wick cores?**
A: Yes. It’s compatible with food-grade, low-VOC glues. The closed glue tank keeps glue clean, meeting safety standards for candles used in food-related scenes like restaurants.
2. **Q: How long does it take to train workers to operate the machine?**
A: Usually 1-2 days. The 10.1-inch touchscreen with simple interfaces and preset parameters makes operation easy. We also provide a user manual and online guidance.
3. **Q: What if the machine breaks down during batch production?**
A: We offer 24-hour after-sales response. Our 20 national service can send technicians within 48 hours. Remote troubleshooting fixes 80% of issues to minimize downtime.
