Tealight Candle Full Automatic Production Line

Yide’s Tealight Candle Full Automatic Production Line is a specialized, high-speed automation solution designed exclusively for the mass production of tealight candles— compact, long-burning candles widely used in hotels, restaurants, spas, and households. This integrated line addresses the unique challenges of tealight manufacturing, where small size and high volume demand precision, speed, and minimal waste. Every stage of tealight production is automated: from aluminum cup feeding and wick assembly to wax filling, trimming, and bulk collection. The line starts with an ultra-fast cup feeding mechanism that handles small aluminum tealight cups with pinpoint accuracy, feeding up to 200 cups per minute to match high-volume output targets. The wick module uses pre-assembled wick tabs, inserting them into each cup with consistent depth and alignment— a critical factor for tealights, where improper wick placement can cause uneven burning or wax spillage. The wax filling system features a multi-nozzle design that fills multiple tealight cups simultaneously, with micro-adjustable volume control to ensure each tealight has the exact amount of wax for consistent burning time (typically 4-8 hours). After filling, the tealights pass through a rapid cooling zone that uses forced air circulation to solidify wax quickly, allowing for fast throughput. A final trimming module cleans excess wax from the wick and cup rim, ensuring a neat, professional finish. The line is controlled via a user-friendly centralized panel, where operators can adjust production speed (up to 12,000 tealights per hour), monitor material levels, and access maintenance alerts. It’s built with industrial-grade components that withstand the rigors of high-speed operation, including wear-resistant feeding belts and corrosion-resistant wax contact parts. The system supports various wax formulations and can be adapted to different tealight cup sizes (standard 10g, 15g, or custom sizes). Safety is prioritized with interlocked protective covers, emergency stop controls, and temperature monitoring to prevent wax overheating. Yide’s Tealight Production Line is designed for easy integration into existing packaging lines, with optional add-ons for labeling or blister packaging. It reduces manual labor requirements drastically, minimizes wax waste (less than 1%), and ensures uniform quality across every batch— essential for businesses supplying tealights to large retailers or hospitality clients. Backed by Yide’s technical expertise and after-sales service, this line is a cost-effective investment for scaling tealight production while maintaining the high standards that customers expect.