HTR-60 Wax Melting and Filling Machine

Introducing the HTR-60 Wax Melting and Filling Machine

In the dynamic world of candle manufacturing, efficiency and precision are paramount. As a foreign trade, I am excited to introduce a game-changing product from Dongguan Yide Machinery Co., Ltd. – the HTR -60 Wax Melting and Filling Machine. This state-of-the-art machine is designed to revolutionize the way candles are produced, offering unparalleled performance and ease of operation.

Overview of the HTR-60 Machine

The HTR-60 Wax Melting and Filling Machine is a marvel of modern engineering, integrating a PLC (Programmable Logic Controller) control system that ensures seamless operation. Its reasonable electrical design and user-friendly human-computer interface make it an ideal choice for both small-scale artisans and large-scale manufacturers.

Key Features

1. PLC Control System:

The heart of the HTR-60 lies in its advanced PLC control system, which guarantees high performance and precise control over every aspect of the candle-making process.

2. Flexible Voltage Options:

The machine operates on either AC 220V/50Hz or 110V/60Hz, making it suitable for international markets with varying electrical standards.

3. Power Efficiency:

With a power consumption of just 300W for the filler and 5KW for the melter, the HTR-60 strikes a perfect balance between power and efficiency.

4. Wide Filling Range:

From a mere 1 gram to a substantial 2000 grams, the machine caters to a diverse range of candle sizes and shapes.

5. High Productivity:

Capable of filling 10 to 100 pieces per minute, the HTR-60 significantly boosts production capacity, meeting the demands of even the most prolific candle makers.

Detailed System Components and Parameters System Components

The HTR-60 is composed of several key components that work in harmony to deliver exceptional results:

•Melting Tank:

A spacious 60-liter tank ensures an ample supply of melted wax.

•Filling Nozzles:

Two nozzles, each with adjustable filling volumes, allow for simultaneous or independent operation.

•Quantitative Pumps:

These pumps ensure accurate measurement and dispensing of wax.

•PLC Interface:

A comprehensive interface with multiple screens (operation, manual, I /O, parameter, calibration, function, and temperature control) provides complete control over the machine's functions.

System Parameters

• Voltage: AC 220V/50Hz or 110V/60Hz

• Power: 300W (filler), 5KW (melter)

• Filling Volume: 1g-2000g

• Productivity: 10-100pcs/ min

Operation and Adjustment

Operating the HTR-60 is straightforward, thanks to its intuitive design. Here's a step-by-step guide:

1. Connect Hoses and Nozzles:

Attach the input and output hoses to the pumps and connect the filling nozzles.

2. Fill Melting Tank:

Pour water (or heat transfer oil) into the melting tank and connect the power.

3. Test Dispensing:

Use oil to test the dispensing mechanism.

4. Set Parameters:

Adjust the filling volume and interval time according to your requirements.5 .Calibration: Perform quantitative calibration to ensure accuracy. Use a scale accurate to 0.01g for best results.

Attention to Detail

Before turning on the machine, ensure the melting tank is filled with water or heat transfer oil. Utilize the pump reversing function to eliminate air bubbles in the tubes, ensuring smooth operation. After use, empty the tubes and pump to prevent clogging.

The remote control adds convenience, allowing users to unlock and operate the machine with ease.

Common Faults and Solutions

•No Power: Verify the input voltage is correct (AC 220V 50Hz).

•Inaccurate Filling: Check for nozzle blockages, correct quantitative calibration, motor function, and stable wax temperature (above 75°C).

•Filling Not Working: Ensure the nozzle is clear, the motor is running, there's wax in the barrel, and heating is turned on.

PLC Alarm and Maintenance

In case of a PLC alarm, indicating a motor blockage, set the heating temperature above 80°C for 10 minutes, then turn off and restart the machine after a minute.

Regular maintenance is crucial for optimal performance:

•Ensure proper grounding and install an anti-creeping protection switch.

•Avoid sharp impacts and alcohol cleaning on the PLC; use a cotton cloth for dusting.

•Do not change switches or connectors while the PLC is powered.

•Unplug the power if the machine is not in use for an extended period.

Packaging and After-Sales Service

The HTR-60 comes complete with a dispensing machine, melting tank, filling nozzle, silicon tube, wireless controller, and power line. Each unit undergoes strict inspection before leaving the factory, accompanied by a product certificate and warranty card.

Warranty Details

• Mechanical Parts: One-year warranty.

• Electrical Parts: Six-month warranty.

• Users must adhere to the operation manual for warranty coverage. Unauthorized modifications or parts replacements may void the warranty.