Introduction to Upgrade the Servo Filling Machine

Updated Trolley Type Double Nozzle Wax Filling Machine is adopt advanced servo motor can realize stable and increase production speed, also save labour cost!

The machine is combine filling part and warming part with 60L filling tank to change color and fragrance convenient.

Compositions

The Upgraded Servo Filling Machine consists of core functional modules and supporting components, with all parts working together to meet the full-process needs of candle filling:

60L Stainless Steel Barrel: It can hold 10-60kg of raw materials at a time, with a wax outlet height of 75cm. The material is sturdy and easy to clean, providing a stable carrier for raw material storage and transportation.

Servo Control System: Equipped with a PLC touch screen, it supports Chinese and English operations (other languages can be customized). It can accurately set parameters such as filling weight, temperature, and speed, and realize independent control of two pumps, making the operation intuitive and flexible.

Dual Filling Nozzles and Servo Pumps: It adopts SS316 gear pumps with a single pump flow rate of 10L/min. The nozzles have built-in filter screens to filter impurities; the distance between the two filling heads can be adjusted by turning screws to adapt to containers of different specifications.

Heating and Heat Preservation System: It uses an interlayer electric heating method (water or heat transfer oil needs to be added to the jacket), and is equipped with three temperature sensors and indicators corresponding to the heat preservation barrel, jacket, and pump body respectively. The temperature adjustment range is 0-150°C, which can accurately adapt to the needs of different wax materials such as paraffin (55-65°C), beeswax (60°C), and soy wax (52°C).

Auxiliary Functional Components: Including a movable mixing device (optional, accelerates wax melting, prevents sedimentation, and the speed can be adjusted via the controller), an anti-clogging back-pumping device, thickened imported wheels with brakes (easy to move and stable when fixed), industrial-grade plugs (thickened wires to ensure electrical safety), and a remote controller.

Safety and Filtration Accessories: A liquid detection device (monitors the amount of water or heat transfer oil in the jacket to prevent dry burning), heating pipes (heats the medium in the jacket), a discharge valve (drains the medium when cleaning the jacket or repairing the heating pipe), and filters (filters impurities in raw materials to improve product purity).

How to Fill

The operation process of the Upgraded Servo Filling Machine is clear, and efficient and accurate filling can be achieved by following these steps:

Preliminary Preparation: First, check the amount of water or heat transfer oil in the jacket (confirmed by the liquid detection device; add water when the temperature is ≤100°C, and add heat transfer oil when the temperature is ＞100°C), and connect the equipment to the local power cord; if a mixing device is needed, install it in place, and at the same time ensure that the filter, filling nozzle, and silicone tube are connected tightly.

Parameter Setting: Turn on the equipment power, enter the "Parameter Interface" on the PLC touch screen, and set key parameters - filling volume (adjustable from 1-1000g, set the filling volume of Pump 1 and Pump 2 respectively), filling speed (adjust according to the container size: reduce the speed for small containers to prevent splashing, increase the speed for large containers to improve efficiency, default 1000RPM), interval time (pause time between two fillings), and temperature of each component (match the appropriate temperature of the wax used, such as 52°C for soy wax).

Mode Selection and Debugging: Switch between "Manual/Auto" modes according to production needs - one filling per press in manual mode, continuous filling with one press in auto mode; debug the reversal speed (to avoid wax blockage due to cooling) through the "Manual Interface", and conduct test filling to check the filling accuracy and the liquid discharge status of the nozzle. If there is a deviation, re-calibrate the parameters.

Formal Filling: Arrange the containers to be filled neatly. If using a remote controller, first press the green button to send a signal: press and hold the black button for continuous operation in manual mode, press the white button to start in auto mode, and press the black button to stop when needed; the equipment will automatically count the number of filled products (displayed by the "Filling Output" function) and can stop automatically when the set output (value of "Set Output") is reached.

Post-Filling Cleaning: After filling, start the "Back-Pumping Function" to pump the remaining raw materials in the pipeline back to the barrel to avoid blockage; if the equipment needs to be cleaned, open the discharge valve to drain the medium in the jacket, then clean the barrel, nozzle, and filter, and finally turn off the power.

Sell Point

With multi-dimensional advantages, the Upgraded Servo Filling Machine accurately solves the pain points of high-end candle production and becomes the first choice in the industry:

High Precision and Stability: Adopting servo system control, the filling accuracy can reach ±1g. Equipped with SS316 gear pumps (food-grade material, corrosion-resistant and rust-proof) and triple temperature control, it ensures stable filling of different wax materials at the appropriate temperature, avoiding product defects caused by temperature fluctuations or accuracy deviations.

High Efficiency, Energy Saving, and Strong Adaptability: Dual filling nozzles + 10L/min high-flow pumps can produce about 30-60 cups per minute with a 200g container as an example; the filling speed and head distance can be flexibly adjusted to adapt to products of different specifications from 1-1000g. At the same time, the interlayer electric heating design has reasonable energy consumption, reducing long-term use costs.

Easy Operation and Safety Reliability: Dual operation methods of PLC touch screen + remote controller, no professional skills required for operation; wheels with brakes improve movement flexibility, the liquid detection device prevents dry burning, the industrial plug prevents electric leakage, and the back-pumping function prevents blockage, fully ensuring operation safety and equipment durability.

Balance of Customization and Durability: Supports language customization and optional mixing devices to meet the needs of different production scenarios; the machine body and core components are made of high-quality stainless steel and thickened silicone tubes (high temperature resistant and explosion-proof), with strong anti-wear ability, reducing the frequency and cost of later maintenance.

Conclusion

The Upgraded Servo Filling Machine is not just a filling equipment, but an "efficiency engine" and "quality guarantee" for the high-end candle production process. With the precision of the servo system, the efficiency of dual nozzles, and multi-dimensional safety design, it perfectly adapts to the dual needs of precision and speed in large-scale production, while taking into account the flexibility of small-batch customized production. Whether producing paraffin, beeswax, or soy wax candles, whether it is a start-up high-end brand or a mature manufacturer, this equipment can help optimize the production process, improve product consistency, and build an advantage for enterprises in the fierce market competition.

For candle enterprises pursuing production upgrades, choosing Yide's Upgraded Servo Filling Machine means choosing more stable production efficiency, more reliable product quality, and a broader development space.